Application
News
No.
i265
Material Testing Machine
3-Point Flexural Test of Cellulose Nanofibers
Reinforced Plastics
LAAN-A-AG-E025
Introduction
Plastic foam is lightweight and has excellent thermal
insulating and shock-absorbing properties because the
interior of the material contains numerous voids. On the
other hand, the strength of plastic foam is lower than that
of non-foam materials, as the volume of plastics per unit
volume is smaller. Addition of fiber or other reinforcing
materials is one technique for obtaining satisfactory
strength in materials in which foaming is used to impart
light weight and thermal insulating properties. Although
glass fiber and carbon fiber are often used as reinforcing
materials, research and development using cellulose
nanofibers (hereinafter, CNF) as a plant-derived high
performance new material has progressed recently.
Cellulose, consisting mainly of substances such as plant
cell walls and cotton, is the most common
carbohydrate on Earth and has long been used as a raw
material for paper and cotton fiber. Recently, CNF with
higher functionality realized by defibrating cellulose to
the nano level has attracted interest. As a plant-derived
material, CNF has a low environmental impact, and also
has a variety of desirable properties, including low
linear expansion, a gas barrier property, and
transparency. In comparison with ferrous materials,
CNF weighs only 1/5 as much but has a high specific
strength, being 5 times stronger than steel, and
strength equal or superior to that of the conventional
materials can be realized compounding CNF with
plastics and rubber. Therefore, CNF has attracted
interest as a new material following carbon fiber.
This article introduces a 3-point flexural test using a
deflection measuring device and test speed in
compliance with JIS K 7171, which is generally used in
strength evaluation of plastics, and compares the
differences in flexural strength with/without CNF and
with/without foaming.
Y. Kamei
Specimens
The CNF reinforced plastic measured in the study was a
high density polyethylene (hereinafter, HDPE). Test
specimens
*1
were prepared by adding 5 % CNF to
HDPE as the matrix plastic. To investigate differences in
the internal condition, internal observation of the
specimens was performed with an inspeXio SMX-
100CT microfocus X-ray CT system prior to the tests.
Fig.
1 shows CT images of the specimens, in which
voids appear as black areas. There is no large difference
between the non-foamed plastic without CNF ( ) and
the non-foamed CNF reinforced plastic ( ). In the
foamed plastics, it was found that finer voids existed in
a uniformly dispersed condition in the CNF reinforced
plastic ( ) than in the plastic without CNF. Thus, the
possibility that CNF impedes the growth and
coalescence of voids is conceivable.
*1 Specimens provided by Kyoto Municipal Institute of Industrial
Technology and Culture, a Local Incorporated Administrative
Agency.
Measuring System
Fig. 2 shows the condition of the test, and Table 1
shows the test conditions. After measuring flexural
modulus of elasticity, the test speed was changed in
order to measure flexural strength efficiently. For
precise measurement of the deflection of the
specimens, the test was performed by using a
deflectometer in the displacement measurements.
Fig. 1 CT Images
Fig. 2 Condition of Test
Table 1 Test Conditions
Instrument AGS-X
Load Cell 1 kN
T
est Fixture Three-Point Bending Test Jig for
Plastic
(Punch R5, Supports R5)
Distance Between Supports 40 mm
Flexural Deflection
Measurin
g
Devices
Deflection Measuring Device for
Three-Point Bendin
g
Test
Software TRAPEZIUM X Sin
g
le
T
est Speed 1 mm/min 20 mm/min
Number of Tests 3 Pieces/Specimen
Specimen Dimensions 50 mm × 10 mm × 4 mm
HDPE
HDPE (Foam) HDPE + CNF5 % (Foam)
HDPE + CNF5 %
Application
News
No.
i265
First Edition: Feb. 2019
For
Research Use Only. Not for use in diagnostic procedures.
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© Shimadzu Corporation, 2019
www.shimadzu.com/an/
Test Results
Fig. 3 shows the test results. With the CNF reinforced
plastics (, ), brittle facture occurred, as can be seen
by the sharp decrease in test force after achieving
maximum strength. The non-CNF plastics ( ,
)
displayed duc
tile behavior, in which the test force
decreased gradually.
Table 2 summarizes the test results for all specimens.
The flexural modulus of elasticity was calculated from
the slope of flexural strain of 0.05 % to 0.25
%.
Comparing th
e values of the non-CNF HDPE ( ,
)
and the
CNF reinforced plastic ( , ), the CNF
reinforced plastic showed higher values for both the
flexural modulus of elasticity and flexural strength.
Moreover, comparing the coefficients of variation of
the flexural strengths of the HDPE plastic foam () and
the CNF reinforced plastic foam (), it was
found that
variation of the CNF rei
nforced plastic was smaller.
Fig. 3 Test Results
Table 2 Summary of Test Results (Average of n=3)
Flexural
Modulus of
Elasticity
(GPa)
Flexural
Strength
(MPa)
Coefficient
of Variation
of Flexural
Strength
(%)
HDPE 1.29 55.2 0.7
HDPE + CNF5 % 1.56 61.8 0.2
HDPE (Foam) 0.87 32.7 4.0
HDPE + CNF 5 % (Foam) 1.29 42.5 0.2
Conclusion
It was possible to increase the flexural modulus of
elasticity and flexural strength of plastic by adding CNF.
In addition to improving those properties, in the case
of plastic foam, it was also found that stable plastic
foam molding, for example, without variations in void
size, is possible by adding CNF.
Although various types of evaluation are necessary for
application of CNF composite materials to members,
evaluation of strength is one key item. In this study, the
deflection of the specimens could be measured with
high accuracy because a deflectometer was used.
Accurate evaluation of the mechanical properties of
materials containing CNF is possible by using
Shimadzu measuring systems.
HDPE
HDPE + CNF5 %
HDPE (Foam)
HDPE + CNF5 % (Foam)
Flexural Strain (%)
Flexural Stress (MPa)
0 3 6 9 12 15 18 21 24
70
30
20
0
40
50
60
10